Filter Assembly and Adaptor

ABSTRACT

A device for adapting a cover for an existing air filter assembly to seal an end portion of a replacement cylindrical air filter having a round cross-sectional shape is disclosed. The cover has a plate with a radially inner convex guide separated from a radially outer convex guide by a concave receiver, a tightening member connected to the plate, and a catch having a first end movably connected to the tightening member, and the catch having a second end configured to engage a keeper, the tightening member adjustable to vary a distance between the catch and the plate. An adaptor is attachable to the plate of the cover. The adaptor has a first side for engagement with the plate and an opposing second side for engagement with an end portion of a cylindrical filter. The first side has a sealing surface extending radially inwardly from a peripheral edge. The sealing surface has a sufficient area to overlap a portion of the radially inner guide of the plate and a portion of the receiver when the adaptor is attached to the plate.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No.11/378,854 filed Mar. 17, 2006, currently pending, which is herebyincorporated by reference as if fully set forth herein.

TECHNICAL FIELD

The invention relates to air filtering systems. More particularly, thepresent invention is related to an adaptor for attaching to an existingcover used to seal an existing air filter assembly housing, the adaptorconforming the existing cover to seal an end portion of a cylindricalfilter element.

BACKGROUND OF THE INVENTION

Filtering assemblies for cleaning an air or gas stream carryingparticulate matter typically include filter elements disposed within ahousing. The particulate matter-carrying stream is passed through thehousing so the particulates are captured and retained by the filterelements.

Cylindrical filter elements are commonly used in air filter assembliesto process dust particles from an air stream. In a standard design, anair filter assembly has a clean air chamber and a dirty air chamber. Thetwo chambers are separated by a partition or wall, such as one made fromsheet metal; such a wall is commonly referred to as a tube sheet. Thetube sheet has a number of openings from which cylindrical filters arealigned. The filters suspend downwardly with or without an angle fromthe tube sheet openings into the dirty air chamber. Particulate-ladenair is introduced into the dirty air chamber, and the particulatescollect onto the filter. The filtered air passes through the filters tothe interior of the filters, and upwardly out through the openings inthe tube sheet into the clean air chamber. From the clean air chamber,the cleaned air is exhausted into the environment, or recirculated forfurther use.

Any particular filter assembly can have multiple filter constructions.The filter elements of a filter construction are supported by a frame oryoke attached to the tube sheet. The end of the filter is sealed with anaccess cover which is secured to the end of the yoke opposite the tubesheet.

It is periodically necessary to access the filter elements to determinewhether maintenance or replacement of the filter elements is necessary.The replacement of used filter elements is a process that requiresopening the access cover, removal of the filter elements, placement ofdifferent filter elements on the yoke, and replacement of the cover insuch a way to ensure the proper amount of tightening of the cover ontothe filter element(s). There are typically many covers on a housingcorresponding with the number of filter elements in the filter assemblyand the above process must be performed for each cover.

It is well-known in the art to use cylindrical filter element having around sidewall. More recently, cylindrical filter elements having ovalsidewalls have been introduced. The filter assemblies utilizing suchoval filter elements are typically supplied with access coversconforming to the oval shape of the filter elements. Such a structure isdescribed in U.S. Pat. No. 6,368,388.

For example, these access covers include a plate or sealing member, acatch and a tightening member. The plate is shaped and has a contouredsurface capable of sealingly covering the end of an oval filter element.Accordingly, these plates include a first circumferential, outwardlyconvex, oval-shaped center portion or guide that fits within the end ofan oval filter element. A circumferential, inwardly concave receivingsurface is located radially outwardly of the convex guide. The receivingsurface has a width sized to receive and seal the oval end cap of theoval filter element. A gasket for sealing the end cap may be includedwithin the receiving surface. A second circumferential, outwardlyconvex, oval-shaped guide is separated from the first guide by thereceiver, and ensures the end cap of the filter element is secure withinthe receiver. The plate also is shaped to sealingly interact with thefront sheet of the filter assembly.

One problem associated with the filter assemblies utilizing oval filtersis the filter assemblies are manufactured, as suggested above, to acceptonly oval filter elements. This is a problem because oval filterelements may not be readily available. Thus, it would be desirable to beable to adapt existing filter assemblies manufactured to accept onlyoval filters to accept filter elements of varying shapes, includinground and oval.

The present invention is provided to solve the problems discussed aboveand other problems. A full discussion of the features and advantages ofthe present invention is deferred to the following detailed description,which proceeds with reference to the accompanying drawings.

SUMMARY OF THE INVENTION

One embodiment of the invention is directed to a device for adapting acover for an existing air filter assembly to seal an end portion of areplacement cylindrical air filter having a round cross-sectional shapewherein the cover comprises a plate having a radially inner convex guideseparated from a radially outer convex guide by a concave receiver, atightening member connected to the plate, and a catch having a first endmovably connected to the tightening member, and the catch having asecond end configured to engage a keeper, the tightening memberadjustable to vary a distance between the catch and the plate. Thedevice has an adaptor attached to the plate of the cover. The adaptorincludes a first side for engaging the plate and an opposing second sidefor engaging an end portion of a cylindrical filter. The second side hasa sealing surface extending radially inwardly from a peripheral edge ofthe adaptor. The sealing surface has a sufficient area to overlap aportion of the radially inner guide of the plate and a portion of thereceiver when the adaptor is attached to the plate.

In one aspect of the first embodiment, the second side has asubstantially planar sealing surface. In another aspect of the thisembodiment, the first side is locatable within the circumferentialreceiver of the plate. The first side has a mating surface comprised ofan outwardly convex portion locatable within the concave receiverlocated on the plate of the cover. The mating surface includes aninwardly concave portion locatable over at least a portion of theradially inner guide of the plate of the cover. The mating surfacefurther includes an outwardly convex portion locatable within theconcave receiver located on the plate of the cover.

In another aspect of the first embodiment, the inwardly concave portionof the mating surface has a sufficient area to fully cover the radiallyinner guide of the plate when the adaptor is attached to the cover. Theadaptor further comprises a central portion separating the first sidefrom the second side. The central portion is produced from a polymericmaterial, such as a urethane.

In another aspect, the adaptor further comprises an aperture defining apassageway between the first and second sides. The adaptor can be adisk. This disk has an oval longitudinal cross-section.

In another aspect of the first embodiment, the device further comprisesa means for attaching the adaptor to the plate of the cover. The meansfor attachment can include a layer of an adhesive for attaching theadaptor to the plate of the cover.

A second embodiment of the present invention is directed to a cover foran air filter assembly. The cover comprises a plate, a tightening memberconnected to the plate, a catch having a first end movably connected tothe tightening member, an adaptor disk to seal an end portion of acylindrical air filter having a round cross-sectional shape. The platehas a surface area with a first radially inner circumferential guideseparated from a radially outer circumferential guide by acircumferential receiver. The catch has a second end configured toengage a keeper. The tightening member is adjustable to vary a distancebetween the catch and the plate. The adaptor disk is attached to theplate and at least partially covers the radially inner guide.

In another aspect of the second embodiment, the radially innercircumferential guide is outwardly convex and has an oval shape. Thecircumferential receiver is inwardly concave and has an oval shape. Theradial outer circumferential guide is outwardly convex and has an ovalshape.

In another aspect of the second embodiment, the adaptor has a first sidefor engagement with the plate and an opposing second side for engagementwith an end portion of a cylindrical filter, the first side having amating surface, the mating surface having an outwardly convex portionlocated within the circumferential receiver and an inwardly concaveportion fully covering the radially inner guide of the plate, the secondside of the adaptor having and having a substantially planar sealingsurface extending radially inwardly from a peripheral edge of theadaptor wherein the sealing surface can be caused to seal the endportion of the cylindrical filter.

A third embodiment of the present invention is directed to an adaptorfor attachment to an existing oval cover used to seal an existing airfilter assembly housing. The adaptor conforms the existing oval cover toseal an end portion of a cylindrical round filter. The oval covercomprises a plate having a radially inner convex guide separated from aradially outer convex guide by a concave receiver, a tightening memberconnected to the plate, and a catch having a first end movably connectedto the tightening member. The catch has a second end configured toengage a keeper. The tightening member is adjustable to vary a distancebetween the catch and the adaptor. The adaptor comprises a matingsurface, an opposing sealing surface, and a central portion separatingthe mating surface from the sealing surface. The mating surface has aninwardly concave portion.

Other features and advantages of the invention will be apparent from thefollowing specification taken in conjunction with the followingdrawings.

BRIEF DESCRIPTION OF THE DRAWINGS

To understand the present invention, it will now be described by way ofexample, with reference to the accompanying drawings in which:

FIG. 1 is a perspective front view of an air filter assembly;

FIG. 2 is a perspective front view of an existing oval cover showing anoval plate with an oval gasket located within an inwardly concave,circumferential, oval receiver;

FIG. 3 is a perspective front view of an adaptor attached to theexisting oval cover of FIG. 2;

FIG. 4A is a perspective front view of the adaptor of FIG. 3 showing thesealing surface;

FIG. 4B is a perspective front view of the adaptor of FIG. 3 showing themating surface;

FIG. 5A is a perspective front view of an alternative adaptor showingthe sealing surface;

FIG. 5B is a perspective front view of an alternative adaptor showingthe mating surface;

FIG. 6 is a cross-sectional side view of an existing cover having anadaptor attached thereto in an unsealed position; and,

FIG. 7 is a cross-sectional side view of the existing cover of FIG. 6with the cover sealingly engaging the end cap of a cylindrical filterelement and the front panel of the air filter assembly.

DETAILED DESCRIPTION

While this invention is susceptible of embodiments in many differentforms, there is shown in the drawings and will herein be described indetail preferred embodiments of the invention with the understandingthat the present disclosure is to be considered as an exemplification ofthe principles of the invention and is not intended to limit the broadaspect of the invention to the embodiments illustrated.

Air filter assemblies generally include a housing with a dirty air inletand a clean air outlet. A tube sheet or spacer wall within the housingseparates a clean air chamber from a dirty air chamber. A filter, ormultiple filters, are supported within the dirty air chamber. As the airpasses through the filter(s), the air is cleaned and then passes intothe clean air chamber.

An air filter assembly, generally designated with reference number 10,is illustrated in FIG. 1. The air filter assembly includes a housing 12,a supporting frame 14, and four filter constructions 16 a-d. The housingincludes an air inlet 18 and an air outlet (not shown in FIG. 1). Thehousing 12 is of standard construction, and is generally made of sheetsteel.

The housing 12 includes side panels 20, an upper panel 22, a frontstepped panel 24, a back panel 26, and a bottom panel 27 defining adirty air chamber 28. The dirty air chamber 28 is a sealed chamber inorder to prevent any escape of contaminated air or fluid prior to itsbeing filtered. The bottom panel 27 includes a collection area orhopper.

A clean air chamber 30 is located behind the dirty air chamber 28. Theclean air outlet (not shown) is located on the clean air chamber 30.

The filter assembly 10 may include one or more filter elements 32.Filter elements 32 are cylindrical filter cartridges or any filter mediathat can remove particulates from the moving air. The individual filterelements 32 preferably are formed of pleated media, such as paper,formed into tube elements each having opposite ends. Each of these endstypically has an end cap 34. A filter element 32 can have any crosssectional shape. Many filter elements 32 are circular in cross sectionalshape.

The filter elements 32 are supported in the dirty air chamber 28 by ayoke 36. A yoke 36 is any device, frame or supporting structure coupledor connected to the housing 12 which supports one or more filterelements 32.

The front end of the yoke 36 (the end opposite its rear end whichattaches to the housing 12) includes a keeper 38 for engaging with acatch on a cover (described below). A keeper 38 is any device orprotrusion capable of holding onto or engaging with another devicereferred to below and defined below as a catch. The filter elements 32slide over the yoke 36.

A cover 40 is utilized to seal against the end cap 34 of the filterelement 32 and to provide the appropriate amount of compression of thefilter elements 32.

Referring to FIG. 2, the cover 40 includes a plate 42 or sealing member,a catch 44 and a tightening member 46. A plate 42 is a device capable ofsealingly covering the end 34 of the filter element 32. In the presentinvention, the cover 40 is oval-shaped with a central axis at thegeometric center of the cover 40. Likewise, the plate 42 is oval-shapedand includes a radially inner, outwardly convex, circumferential, ovalguide 48 separated from a radially outer, outwardly convex,circumferential oval guide 50 by a circumferential, inwardly concave,oval receiver 52. Thus, the plate 42 is designed to receive the end cap34 of an oval filter element 32. The plate 42 also includes a gasket 54for sealing with end cap 34 of an oval filter element 32. The plate 42also is shaped to sealingly interact with the front sheet 14. The plate42 is typically made of sheet steel.

The catch 44 is any device or configuration capable of physicallyholding onto another device such as a keeper or protrusion. A catch canbe used to hold onto a keeper or protrusion such that a force can beapplied to the catch to move the catch and therefore move the keeper orprotrusion because of the engagement of the catch with the keeper.

As briefly mentioned above, the cover 40 includes a tightening member46. A tightening member 46 is any device or mechanism coupled to thecatch 44 and a corresponding plate 42 such that the tightening member 46is capable of changing the distance between the plate 42 and the catch44. A tightening member 46 can be any type of clamp, bolt and nutcombination, or other mechanism capable of adjusting the distancebetween the plate 42 and the catch 44.

Referring to FIGS. 3-7, an adaptor 60 for an existing oval cover 40 ofan existing air filter assembly 10 is illustrated. The adaptor 60 isused to alter the oval cover 40 to allow the oval cover 40 to seal anend portion of a replacement cylindrical air filter having a roundcross-sectional shape. The adaptor 60 may be a ring-shaped ordisk-shaped, preferably an oval-shaped disk of a polymeric material,preferably urethane. The adaptor 60 comprises a first side 62 separatedfrom an opposing second side 64 by a central portion 66. The adaptorfurther comprises an aperture 68 defining a passageway between the firstand second sides 62,64 and a means for attaching the adaptor 62 to theplate 42, for example clamps, welding, screws, bolts, hook and latch,but preferably a layer of adhesive 70. The aperture 68 may be any shapebut is preferably a parallelogram-shaped aperture as shown in FIGS. 4Aand 4B, and more preferably a circular-shaped aperture as shown in FIGS.5A and 5B.

In use, the first side 62 engages the plate 42 after the gasket 54 isremoved. A portion of the first side 62 is locatable within thecircumferential receiver 52 of the plate 42. This portion is generallyan element of a mating surface 72. The mating surface 72 has anoutwardly convex portion 74 locatable within the concave receiver 52located on the plate 42. The mating surface 72 further includes aninwardly concave portion 76 locatable over at least a portion of theradially inner guide 48 of the plate 42. This inwardly concave portion76 preferably has a sufficient area to fully cover the radially innerguide 48 of the plate 42 when the adaptor 62 is attached to the cover40. These portions 74,76 of the mating surface 72 preferably are shapedand dimensioned to mirror the receiver and the guides 48,52 to which theportions 74,76 are attached during use.

The second side 64 is for engagement with an end portion 34 of acylindrical filter element 32. The second side 64 has a sealing surface80 extending radially inwardly from a peripheral edge 82 of the adaptor60. The sealing surface 80 has a sufficient area to overlap a portion ofthe radially inner guide 48 of the plate 42 and a portion of thereceiver 52 when the adaptor 60 is attached to the plate 42. Engagementof the sealing surface 80 with the end cap of the filter element 32 canbe caused to seal the end portion 34 of the cylindrical filter 32.Accordingly, the sealing surface 80 is preferably substantially planar(i.e. of sufficient flatness to achieve a seal with the end cap 34 ofthe cylindrical filter element 32).

While the specific embodiments have been illustrated and described,numerous modifications come to mind without significantly departing fromthe spirit of the invention, and the scope of protection is only limitedby the scope of the accompanying Claims.

1. An air filtering system comprising: a cylindrical filter elementhaving an end portion and a pleated media; and an adaptor having asealing surface in engagement with the end portion of the cylindricalfilter element, an opposing mating surface having an inwardly concaveportion, and an aperture defining a passageway between the sealingsurface and the mating surface.
 2. The air filtering system of claim 1wherein the adaptor mating surface further has an outwardly convexportion.
 3. The air filtering system of claim 1 wherein the adaptorsealing surface is substantially planar.
 4. The air filtering system ofclaim 1 wherein the adaptor has an oval cross-section.
 5. The airfiltering system of claim 1 wherein the adaptor further has a centralportion separating the mating surface from the sealing surface, thecentral portion produced from a polymeric material.
 6. The air filteringsystem of claim 5 wherein the polymeric material is a urethane.
 7. Theair filtering system of claim 1 further comprising: an oval covercomprising a plate having a radially inner convex guide separated from aradially outer convex guide by a concave receiver, a tightening memberconnected to the plate, and a catch having a first end movably connectedto the tightening member, and the catch having a second end configuredto engage a keeper, the tightening member adjustable to vary a distancebetween the catch and the plate.
 8. The air filtering system of claim 7wherein the inwardly concave portion of the adaptor is locatable over atleast a portion of radially inner convex guide of the plate of the ovalcover.
 9. The air filtering system of claim 8 wherein the adaptorfurther has an outwardly convex portion locatable within the concavereceiver of the oval cover.
 10. The air filtering system of claim 9wherein the mating surface of the adaptor is adhesively bonded to theplate of the oval cover.
 11. The air filtering system of claim 10further comprising: a housing including a clean air chamber and a dirtyair chamber, the dirty air chamber having a yoke connected to thehousing, the yoke having a keeper at one end, wherein the cylindricalfilter element is supported on the yoke within the dirty air chamber,the oval cover is aligned with the end portion of the cylindrical filtersuch that the oval cover catch engages the yoke keeper.
 12. An airfiltering system comprising: a cylindrical filter element having an endportion and a pleated media; and an adaptor having a sealing surfacesealing the end portion, an opposing mating surface having an outwardlyconvex portion, and an aperture defining a passageway between thesealing surface and the mating surface.
 13. The air filtering system ofclaim 12 wherein the adaptor mating surface further has an inwardlyconcave portion.
 14. The air filtering system of claim 12 wherein theadaptor sealing surface is substantially planar.
 15. The air filteringsystem of claim 12 wherein the adaptor has an oval cross-section. 16.The air filtering system of claim 12 wherein the adaptor further has acentral portion separating the mating surface from the sealing surface,the central portion produced from a polymeric material.
 17. The airfiltering system of claim 16 wherein the polymeric material is aurethane.
 18. The air filtering system of claim 12 further comprising:an oval cover comprising a plate having a radially inner convex guideseparated from a radially outer convex guide by a concave receiver, atightening member connected to the plate, and a catch having a first endmovably connected to the tightening member, and the catch having asecond end configured to engage a keeper, the tightening memberadjustable to vary a distance between the catch and the plate.
 19. Theair filtering system of claim 18 wherein the inwardly concave portion ofthe adaptor is locatable over at least a portion of radially innerconvex guide of the plate of the oval cover.
 20. The air filteringsystem of claim 19 wherein the adaptor further has an outwardly convexportion locatable within the concave receiver of the oval cover.
 21. Anair filtering system comprising: a cylindrical filter element having anend portion including an end cap and a pleated media; and an adaptorhaving a sealing surface sealing the end cap, an opposing mating surfacehaving an outwardly convex portion and an inwardly concave portion, andan aperture defining a passageway between the sealing surface and themating surface.